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Product Introduction
>Product Introduction
Ball mill liners plates are installed to grinding Ball mill to protec the mill cylinder was abrased & breaked by the grinding process. Mill liners was a very important wear parts for mill machinery in Mining / Cement and other indurtries. These protective mill linings are made of Alloy steel /Ceramics / Rubbers and composite material etc.
Specifications: Name of Liner | Ball Mill Size: Φ1800 x 3600 mm | ||
Pcs of each sets | Weight ( kg） | ||
1. | Feed inlet liner | 16 | |
2. | Discharge end liner | 8 | |
3. | Mill cylinder liner (two hole) | 72 | |
4. | Mill cylinder liner (one hole) | 16 | |
5. | Cone-shape cylinder liner | 16 | |
TOTAL | 128 | 13400 kgs | |
Alloy Material: Mn13Cr2 Quality Standrad: GB/T 5611-2023 Reference Price:FOB Shanghai port / China, price is usd 17,000 per sets. | |||
>Product Advantage
The quality is relatively stable
High Manganese alloy (M13Cr2 - M18Cr2) casting mill liners have been used with a lowest cost and longer usage time history than other alloy steel / Ceramics & Rubbers materials. NGZR have more than 10 years experience of R&D / Manufacutring / After-sales srevice the High Mn-Cr casting mill liner for Mining and Cement Indusries.
For all mill machinery diameter size less than 6 meters, we guarantee the product quality and operation life for all customer.
Lower usage cost
High Mn-Cr alloy cast mill lining plates have long usage life with stable quality. Because NGZR have large production capacity and Advanced Lost foam process full Automatic precision casting line, we can provide more competive price products to all customers. So customer will get lower production unit cost than before.
Customized alloy Steel composition
NGZR foundry was able to match client’s requirement to readjust the Chemical Composition of alloy steel content (Mn: 11-23%) , or increased other special metallic element (Mo /Cu /Ni/Cr etc), through special heat-treatment processing, can help this casting liner achieve to special Mechanical performance, to follow different customer’s different working conditions.
Customized drawing size and shape
NGZR foundry can follow customer’s drawing of exist mill liner to customized . Also we can revised the exist mill liner plate shape / thickness and wearing quality to help customer get lower liner cost and higher production efficiency.
Door to door measure & Installation Guide
If customer can’t provide drawing of existing mill liner, NGZR will arrange our service engineer come to measuring and design of the one-stop service with free of charge.
If customer required, NGZR provide door to door installation guide serivce with pay charge.
Technical Parameters
>Technical Parameters
| #1 Alloy Chemical Composition: | |||||||||
ITEM | C | Si | Mn | P | S | Cr | Mo | Ni | Cu |
Mn13Cr2 | 1.05-1.35 | 0.3-0.9 | 11-14 | ≤0.06 | ≤0.04 | 1.5-2.5 | -- | -- | -- |
Mn13Cr2Mo | 1.05-1.35 | 0.3-0.9 | 11-14 | ≤0.06 | ≤0.04 | 0.4-1.2 | 0.4-1.2 | -- | -- |
Mn18Cr2 | 1.05-1.35 | 0.3-0.9 | 16-19 | ≤0.06 | ≤0.04 | 1.5-2.5 | -- | -- | -- |
Mn22Cr2 | 1.05-1.35 | 0.3-0.9 | 20-22 | ≤0.06 | ≤0.04 | 1.5-2.5 | -- | -- | -- |
| Remark: we can make any other type of alloy materials follow customized. | |||||||||
| #2 Product Physical Technical: | |||||
ITEM | Yield strength Yp0.2 / MPa | Tensile Strength Rm / MPa | Impact absorption KU2 /J | Hardness HBW | Micro -structure |
Mn13Cr2 | ≥ 390 | ≥ 735 | ≥ 96 | ≤ 300 | A + C |
Mn13Cr2Mo | ≥ 390 | ≥ 735 | ≥ 96 | ≤ 300 | A + C |
Mn13Cr2Ni3 | ≥ 370 | ≥ 705 | ≥ 118 | ≤ 300 | A + C |
Mn18Cr2 | ≥ 390 | ≥ 735 | ≥ 96 | ≤ 300 | A + C |
Mn22Cr2 | ≥ 390 | ≥ 735 | ≥ 96 | ≤ 300 | A + C |
M= Martensite ; C= Carbide ; A= Austenitic ; F= Ferritic ; | |||||
Remark: we can make any other special mechanical properties follow customized | |||||
Product Uses
>Product Application
be used to Mining mineral processing plant in Philippines
>Product design & use
How to choose correct alloy material and shape to reduce production cost?
1.Fit the existing mill size to choose alloy material
The existing mill diameter size become large (more than 6 meter), the mill liner will be come under more impact power from grinding media and mineral, so the liner should be more toughness to avoid to broken.
When the mill diameter less than 6 meters, can choose the lower unit cost of liner alloy material such as M13Cr2.
2.Fit the RCM to choose the liner thickness size
The RCM ( reliability-centered maintenance) time of mill become loner, the mill liner thickness size should be increased. However, the liner thickness size increased, the liner total weight will enlarge, so the liner purchased cost will rised, and the Production efficiency will reduce.
So choose the less thickness size mill liner with best quality to fit the Mill rational RCM time will Improve production efficiency and reduce production costs.
3.Develop and design the better shape of liner
The better shape ( The step of cylinder liner inside) will help Mill have more effective grinding, increased the production capaciy and quality!
NGZR can help customer to Research & Develop the liner shape for existing mill machiery.
Video
>Product Processing Video
FAQ
>FAQ
How to get an quotation ?
Please send your liner drawing and purchase quantity to us, we will send quotation list to you by E-mail within 3 working days .
How to place an order if we have not liner drawing ?
Please contact with us, NGZR will arrange a Service Engineer to your mill workshop to measure on site or guide your Co-worker to measure the liner product size through video.
What is your MOQ ?
For the mill liner, Our MOQ is one set of whole mill liner.
And if you place an order with more sets for one shipment, the price will be cheaper than only one sets, and product quality will be better.
What is your order Lead-time ?
The order lead-time is 30-45 days after get deposit;
What is your payment term ?
30% T/T in advance, balance T/T before shipment ;
What is your payment term ?
We can do price term as below:
#1 EXW factory, including VAT tax, Loading cargoes in our factory ( Ningguo city, Anhui );
#2 FOB Shanghai / Ningbo Port, Container loading cargoes in our factory;
#3 CIF Port of delivery, Shipping with container by sea;
#4 DAP place of delivery; Transport with container by sea & by train;
Do you provide the Installation Service?
Yes, we provide the Installation Service，we will arrange a Service Engineer team to your Mill workshop to install, but this service need you pay the charge.
And also we provide the Installation Guide by video / phone with free (don’t arrive to your workshop).
